What can be made of a burnt angle grinder

Table of Contents

Grinder

It is not difficult to convert a broken angle grinder into a grinder or polisher. You can regulate the number of revolutions with a dimmer (light regulator), if the power of the tool is low. Otherwise a laboratory autotransformer is used for voltage regulation.

125 mm angle grinder can be converted by removing the guard and fixing nut. On their place is set a supporting plate with Velcro. Can be purchased at any tool store. A sanding disc with a suitable configuration is mounted on it. The discs have a felt pad on the other side. This way, the new tool will be able to sand wooden boards, bars. Felt surface, in the presence of abrasive paste, polished car headlights, bodies. Tools under 1 kW are not suitable for professional use. Grinding gives a greater load than trimming, so low-powered machines can, literally, burn out on the job.

Cool idea from a burnt out angle grinder

made, burnt, angle, grinder

Hello, dear readers!

Recently went to buy a variety of metal for the shop at the scrap metal point, simply put on scrap metal. Went through mountains of junk, picking out what I needed. And in one place I saw an angle grinder, or rather what’s left of it. I took it to evaluate it visually. It turned out that the gearbox at first glance was whole. Since almost all lathes have good reducers, and they can be many inventions, in terms of homemade tools, it was decided to take it for myself. When I got home, of course I disassembled it, removed the old grease from the gearbox, and added new grease. It turned out, as in most cases, burned out the armature, well, and were missing brushes and wires. When I started to assemble it I got a pretty interesting idea how to use it in this variant and what to change in it. I want to say right away that I did not know what the outcome would be, because it was more of an experiment, but I was completely satisfied with the result.

I even shot a detailed video of what and how I made it, I hope you will be interested.

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To remake a non-working angle grinder I needed:

  • A small piece of rubber, reinforced hose
  • A non-working electric screwdriver (gearbox is broken)
  • A hot glue gun with quality glue
  • A non-working angle grinder

The first thing we disassemble the angle grinder into two parts, so to speak halved. Remove the gearbox with the armature.

On the plastic body, you need to use a working angle grinder to remove the excess for this conversion.

Also saw off the armature from the gearbox, leaving about 15 mm.

Disassemble an old non-working electric screwdriver. From it I need first of all the motor itself with the gear. I remove the pinion from the shaft of the motor and press it into a piece of metal tubing, the same diameter as the shaft on the gearbox.

I put the pressed gear on the motor shaft from the electric screwdriver, where it was. Now I have to connect the motor and gearbox from the angle grinder. For this purpose, I took a regular reinforced hose of the right diameter, cut it and put it on the shafts, thereby connecting them. For everything to be reliable, tightened the clamps. The advantage of such a connection is that the hose dampens vibrations and irregularities of the connection. Well, and do not need to go to the turner.

Then I decided to use a button from an electric screwdriver, because with it you can easily adjust the speed and switch the direction of rotation, reverse. It can be useful if you use it to polish the car body, for example. Since the button and battery is well located in the native handle from an electric screwdriver, decided to saw it off and connect to the angle grinder in one piece.

I’ve been buying good quality hot melt for a couple of years now. It does not freeze in the cold, really glues up tight, and the price of it for 10 pieces of only 140 That’s with him and decided to connect these two different parts together.

Installed the battery, check it in operation. For this, I took a 20 mm thick round bar and decided to saw it.

It was able to cut without problems, but the speed of course is not enough. Although for the home is just right. And for polishing will go.

For today, that’s all. Write what you think about it, what do you think about this idea?

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The simplest curvimeter from the elements of a burned-out “angle grinder” with his own hands

If the angle grinder, unburned and the engine intact, you can use it as a wood floor sander. The only thing left to do is a wide round hood under which to place the abrasive wheel to grind the floor.

If the motor of the angle grinder is burnt out, then it will be necessary to connect an electric screwdriver or an electric drill through the gearbox. In this case, the gearbox of angle grinder will serve as an adapter.

You need a mounting saw with vertical and horizontal clamping (read the website )? Not a problem if there is an old unnecessary angle grinder left in the household. It is enough to construct such a fixture in the form of a machine tool, and the clamping saw is ready.

Note that the angle grinder can be used in this case, both for direct purpose, and to transfer torque to the rollers, which will be located on the abrasive belt. The stand for the angle grinder in this case is collected from a profile pipe, and the power tool itself is attached through a hole in the rolled metal.

It is important to make so that the tube to fix the angle grinder was movable, and at the bottom there was a stopper or a special squeeze spring. It goes without saying that when working with an angle grinder you need to follow the rules of safety, and in any case do not take risks, using the tool without a protective hood.

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Milling machine

The main motion of a milling machine is performed by the cutter, which is used to mill shaped and flat surfaces on workpieces made of various materials. The machine using an angle grinder can be made in such variants:

  • with moving angle grinder. In this case, the tool is securely mounted in the vertical plane to a special frame that allows you to move the angle grinder relative to the milled workpiece, which is fixed stationary;
  • with a rigidly mounted angle grinder. In this design, the workpiece is moved in the desired direction and the angle grinder is stationary.

In both cases, you need to think through the design, procure everything necessary for its assembly, as well as buy a tsang-type cutter holder or make it yourself from a hexagonal. Here is a simple, quickly made construction of a router from an angle grinder.

There is only one way out. to make a cut-off machine with your own hands

What elements are imperative to anticipate in the design:

The stand for the rocker will fit strictly perpendicular to the table.

If the angle grinder can be fixed in such a manner that you can use the regular handle. this is the most reliable option.

A spring that will return the tool to its initial position after the end of the cut;

The correct option is a tensile spring, with a return travel of more than 2 to 25% of the angle grinder’s gearbox axis travel.

Obligatory with the introduction of any disc, for example abrasive, as it is also called iron circular. The open working sector is not expected to face the operator.

The device that will fix the workpiece;

If you need accuracy as it is also called need to cut completely uniform workpieces. you need to use the marking with a step of 1 mm. For this purpose, you will be fit for an iron ruler, connected with the stop.

Non-emergency starting device.

In addition, after fixing the angle grinder on the bracket, it can become inaccessible. Therefore, the start button on the angle grinder is turned into ON position, the regulator (if any) sets the desired speed, and the machine is started by a separate starter.

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You now know what can be made from a burnt-out angle grinder. But if the tool is not out of order, and you want to expand the range of tasks it performs, you can make a chisel. For this purpose, the table top is made rotatable. This allows you to cut at a certain angle baguettes, skirting boards or profiles of different materials.

The tabletop is installed at an angle, the appropriate disk is mounted, then the cutting is done, which turns into a pleasure. With such a homemade machine you can cut paving tiles diagonally, thereby varying the ways of laying them.

Features of making homemade from a broken tool

angle grinder is not an eternal thing, so after its failure, you can use the equipment for other selfmade. Sometimes it happens that the motor or gearbox breaks. The body may be broken, or the gear teeth may be sheared off. However, you should not be in a hurry to throw away the device. One of the two nodes of the angle grinder can still work.

If you’re deciding what you can do with a broken angle grinder, you should consider the motor. But it is not often suitable for retrofitting due to its high speed. This part of the angle grinder can only be used as the basis for making an engraver. You will need to cut the gearbox and attach a chuck to the shaft for different attachments, there are a huge number of them on sale.

If you are still interested in what you can make from an angle grinder, which has a broken motor, you can use the reducer. It is metal compact and has a powerful bearing on the output shaft. The gearbox has good mounting options due to the screw connections available. The reducer can be installed on the drill with a special adapter. But with these tools, the cutting wheel can be source of danger. Therefore, it is recommended to adapt the gearbox in situations far from the original function of the angle grinder. For example, you can make a grinder for wood finishes. You can do this dusty work comfortably with the speed control and the bevel gear. A large area can be covered with a wide disc, which speeds up the process.

Quite often home craftsmen wonder what can be made from the gearbox of an angle grinder. Tapered knot is compact, so it can be used for various adjustment and adjustment tasks. For example, to adjust the work table on a machine tool. The gearbox is also widely used for building boat engines. The sealing of the propeller shaft can be solved by sealing. An extra oil seal can be installed on the outside of the gearbox on the propeller shaft under the O-ring. But in the case of motorized bicycles, you don’t need an oil seal.

But if you are still interested in what you can make out of the angle grinder, you can use its gearbox, transferring the torque to the wheels. The assembly described here is mounted on the wheel axle. Applying a traditional chain, you can adapt the protective regular cover as a holder of the gearmotor. Alternatively, the electric motor can be combined with a combustion engine. Gearbox of angle grinder in this case will be able to withstand even high loads.

When thinking about what you can make from an angle grinder, you might consider making a coffee grinder. It is suitable for active lifestyle lovers, who prefer to sit in the quiet of the woods with a cup of aromatic freshly brewed coffee from time to time. No need to think about the engine, because the mixer has a special shaft that rotates the user’s nozzles.

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