Sabre saw from an angle grinder with my own hands

Cordless saw for 24v with their own hands

In fact, “Sabre” is an electric hacksaw, which appeared back in 1927 (of course, not in the same form as now). Designed for sawing wooden and some metal materials, which it copes with perfectly.

The narrow and long form of the tool allows you to work in the tightest spaces. In addition, when selecting the right blade, “Sabre” saws stone, ceramic, foam blocks, some composites, plastic and glass.

the small scroll saws are easy to work on from the weight of the machine.

Sabre saw and jigsaw can be called distant relatives. They are similar in many ways and at the same time are opposites, complementing each other. That’s why many people come to the question: “What’s the best choice??”.

One of the main differences is that the jigsaw allows you to cut oval, round and corrugated profiles, while the Sabre is only available in rectangular. In addition, the jigsaw produces more precise cuts, while the rival is a kind of “destroyer”, compensating the sloppiness with speed.

Obviously, both mechanisms have their advantages over each other, so it is wrong to say that one is better than the other.

But when combining these two devices, we might get something special. Let’s finally find out how to assemble this indispensable household tool by ourselves.

Parts and tools required for production

  • Bar 180 x 70 x 45 mm (it is possible to make it a little bigger or smaller, depending on the size of saw and blade).
  • Metal plate designed for the jigsaw joint with the jigsaw tube.
  • Metal tube about 12 mm in diameter and 150 mm long (a little longer is possible).
  • Handlebar (solid log).
  • Two flat pieces of wood, which are fixed on the edges of the bar (approx. 140 x 70 and 140 x 50 mm, not more than 10 mm thick).

Assembly procedure

  • Begin by bolting the blade to one side of the tube and the plate to the other.
  • For fastening to the jigsaw, drill a hole of appropriate size in the plate.
  • In one of the wooden parts it is necessary to drill a square hole big enough for a blade to pass through it easily.
  • Consequently, for the second part you need to make a narrow slot for the saw and fix a roller stop on it, which will be in contact with the saw.
  • A groove must be cut into the large-sized block to fit the blade.
  • Using self-tapping screws, fix both parts on both edges of the bar.
  • Fix the handle.
  • We attach the plate to the jigsaw with the factory bolt.

In this simple way the jigsaw has been transformed into a jigsaw and you can start working with it.

Advantages and disadvantages

Why make this home-made work when you can simply insert a longer saw into the jigsaw?? How is the effort justified??

Well, firstly, even the longest saw of the electric jigsaw is inferior in size to the saw of the sabre saw. This improvement makes it possible to saw thicker objects. Secondly, sawing thick enough bars is made easier by the fact that this product allows you to saw downward and away from yourself, while a jigsaw, for example, can only forward and away from yourself.

Of course, this self-made device has some disadvantages. For example, the small amplitude for a rather long blade of the “Sabre”. The electric jigsaw has a less comfortable handle when used as a conversion equipment.

In any case, if the use of this tool is required only occasionally, then it is quite suitable as a worthy substitute for the original, thanks to which it will not have to spend in vain.

As a result, we have equipment that is not inferior in operation to its real counterpart. It will cut fixtures and pipes with the same efficiency. In addition, it will serve as an excellent assistant in construction, home decoration and garden and landscape work.

Sabel saw is a very interesting tool, which allows making not only shaped cuts, but in addition to its main function of the saw, it can also be used as a file, brush, etc.п.

This tool is certainly not from the category of indispensable, but with it to do some operations is much more convenient and faster.

The fact that you can work with such a small saw even with one hand is a definite advantage, for example, for pruning garden trees.

Interesting idea for Angle Grinders Hack !!!

Advantages and disadvantages

Why make this homemade jigsaw when you can simply insert a longer saw into the jigsaw?? How the effort is justified?

Well, firstly, even the longest saw of an electric jigsaw is inferior in size to a saw from a sabre saw. This improvement makes it possible to saw thicker objects. Secondly, sawing quite thick bars is made easier by the fact that this product allows you to saw downward and away from yourself, while a jigsaw, for example, can only forward and away from yourself.

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Of course, this homemade tool has some disadvantages. For example, a small amplitude for a long enough blade “Sabre”. The electric jigsaw has a less comfortable handle when used as a converted equipment.

In any case, if the use of this tool is required only occasionally, then it is quite suitable as a worthy substitute for the original, thanks to which it will not have to spend in vain.

Electric hacksaw from an angle grinder

Materials and tools used by the author:

The first thing we need is a hacksaw, an old tool will do, but it will need to be sharpened. Remove the handle from the hacksaw, it will not be needed. If desired, the hacksaw blade can be considerably shortened, as its stroke will be small.

Prepare a hacksaw flat, we need to drill a hole in it of such a diameter that it will fit the bearing installed on the shaft of the angle grinder. The author drilled the hole with a step drill on a drilling machine.

Then the hole has to be shaped like an oval so that the blade moves in one direction only. We need the files and the drill.

Almost all parts are ready, it remains to make the frame, here we need sheet iron. Cut two plates and drill a hole in one according to the diameter of the clamp, weld this part to the clamp, it will be the base.

Also in both plates need to drill holes for bolts that will fasten the plates together. Bolts need to be welded to the base.

In the end, it remains to finalize a hacksaw blade, we drill 4 holes in it in those places where there are connecting bolts. Holes need to be bored to an oval shape with a file. In the end, the bolts will serve as guides that will hold the hacksaw blade.

We paint all the parts, so the kit won’t rust and will look good. Well, then everything can be assembled, we set the base and the eccentric, and then it remains to put a hacksaw blade and the upper part of the frame. The tool is ready, you can try it, but do not forget to lubricate it well! The tool cuts a beam and even a log. Of course, the performance of the saw is not very high, because not enough stroke of the hacksaw blade.

In general, the home-made machine is noteworthy, because everything is done quite simply. This concludes the project, I hope you enjoyed it and found new ideas for yourselves. Good luck and creative inspirations, if you decide to repeat it. Do not forget to share with us your ideas and self-made!

How to make an electric saw from an angle grinder?

To make a chain saw on the basis of the angle grinder the constructor will need:

  • a fully serviceable and maintained angle grinder;
  • metal drive sprocket. it’s best to buy a new part beforehand;
  • A piece of metal that will be needed to assemble the bracket. you need it to mount the rail;
  • New bar and chain;
  • drill, welder and other equipment;
  • A set of different sized bolt joints.

The algorithm of actions during the assembly of the electric saw from the angle grinder should be as follows:

  • First, you will need to remove the installed cutting disc from the angle grinder and make a small neat hole in the bottom of its protective casing. Next, it is necessary to connect the protective shield with the bracket;
  • After that, you need to screw the drive sprocket on the shaft of the power unit of the angle grinder;
  • It will then be necessary to install the cutting tools for the power saw. They need to be fixed behind the bracket ties;
  • After installing and adjusting the chain tension, the fastening bolts on the metal bracket must be tightened firmly.

Made your own hands electric chainsaw from an angle grinder should be thoroughly tested. First you need to test the equipment in idle run. If it does not make strange noises and sparks, then you can start working with thin and medium thickness wood.

During the further operation of the electric saw on the basis of the angle grinder, it is important to remember that this homemade device stands out for its low level of safety for the health of the operator and others. The unit has no mechanism that protects the user from kickback. Because of this there is a constant risk of injury when working with the saw.

In addition, it should not be forgotten that the power unit from the angle grinder often overheats. To prevent this, you should take a break every 10 minutes and let the motor cool down for 5 minutes.

How to choose a sabre saw

Choosing an electric sabre saw, you should determine how often you will have to work without source of electric power. This determines whether you need a cordless or corded power tool. The mains-powered has less weight, but you can not go far with it. Cordless gives more freedom of action, but the service life of such a tool is shorter.

Power matters if you intend to work in industrial settings or with particularly hard materials. For household needs. for example, sometimes to file branches in the garden. will suit an inexpensive electric saber wood saw of small power. The only disadvantage of household models may cause a short time of uninterrupted work. But, as a rule, such amateurish jobs and do not require long hours of sawing. Therefore, occasional uncomplicated sawing tasks can be handled by a mini electric saber saw that has compact dimensions.

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When choosing an electric hacksaw, you should pay attention to how easy it is to change the same saw blades. Much more convenient if it does not require a wrench. Many models are equipped with additional devices to improve safety and comfort of operation. It is possible to include the safety clutch protecting from a blow at jamming of equipment, and also the mechanism of protection against overloads, switching off the tool at overheating. A very useful protection against electric shock is the double insulation, which makes it possible to work in wet rooms and in damp weather.

It happens that it is difficult to decide what kind of tool is needed, how to choose: a sabre electric saw, an electric jigsaw or other types of saws. It is worth noting that the electric hacksaw is quite versatile and can cope with some tasks that its relatives can not do due to the peculiarities of design.

Advantages and disadvantages

Why make this home-made machine, if you can simply insert a longer saw into the jigsaw?? How the effort is justified?

Well, firstly, even the longest saw of the electric jigsaw is inferior in size to the saw of the sabre saw. This retrofit makes it possible to saw thicker objects. Secondly, sawing thick enough bars is simplified by the fact that this product allows you to saw downward and away from yourself, while a jigsaw, for example, can only forward and away from yourself.

Awesome idea with Angle Grinder! And so it was possible

Of course, this homemade machine has some disadvantages as well. For example, the small amplitude for a rather long blade of the Sabre. The electric jigsaw has a less comfortable handle when used as a conversion tool.

In any case, if the use of this tool is required only occasionally, then it is quite suitable as a worthy substitute for the original, thanks to which it will not have to spend in vain.

Table circular saw

Trimming, that is, cross-cutting cutting of boards or bars at right angles is of higher quality if a special device is used.

From the angle grinder can also make such a machine with their own hands.

  • To do this, the angle grinder with a disk on wood attached to the turntable perpendicular to the direction of the length of the board so that the plane of the disk was directed strictly vertically. One attachment point must be in the gearbox area and the other at the opposite end of the machine.
  • Gear housing has threaded holes for mounting of standard grips. With the help of angles and these holes, the angle grinder should be attached to the moving part of the machine.
  • Rear part of the body is fastened to the board with a clamp. The blade guard can be used for any appropriately sized power tool.
  • It is necessary to fix a thrust angle close to the vertical support. It must be perfectly perpendicular to the blade plane, both vertically and horizontally.

A spring at the rear end of the guide bar is used to return the guide bar to its home position after the cut is complete. Horizontal table must have a cross groove, in which the disk enters when cutting the board. Diameter of the disc chosen, focusing on the width of the boards. This way the trimming can be done in one go. The main thing is that the inner hole of the disk must coincide with the attachment on the gear axis.

Sometimes there is a need to change the width of a board or the thickness of a bar. A circular saw is optimal for this kind of work, especially if there are a lot of boards. For cutting boards of short length (1-2 m) the table variant of the circular saw is very useful. You do not need to buy such a machine, you can make it with your own hands from the same angle grinder.

Design of a circular saw is much more complicated than a mitre saw. the saw blade has a very long contact time with wood, so the angle grinder body must be firmly attached to the base plate.

This is what one of the table circular saw variants might look like.

In the photo you can see that the working table consists of two planes:

The disc goes through the groove in the upper surface. If the angle of contact of two planes equipped with swivel hinges, you can adjust the working height of the saw blade to reduce the area of rubbing surfaces.

On the top surface of the table you can clearly see the head of the bolt, with which the angle grinder is fixed. The protruding bolt limits the width of the board to be machined. This problem can be solved by laying on another layer of plywood.

An angle bracket should be as long as possible to prevent the board from deviating from the sawing direction. It is better to make the mounting of the angle so that you can change the working distance between it and the disc: then the width of the cut part will also change.

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Лобзиковый станок своими руками. [ Jig saw machine with his own hands ]

Makes an electric hacksaw out of an angle grinder

angle grinder is probably the most popular tool for making all kinds of homemade machines and attachments. There are a lot of different types of attachments using it. Different tools improve the productivity of craftsmen, especially those who can not yet afford to add to the arsenal of a richer set.

Mechanism angle grinder can be used to make an electric hacksaw, which completely changes the functionality of the tool.donor. For you a master class, which will be made with their own hands saber wood saw with the drive from the angle grinder.

Sabre saws: an overview of features, characteristics, manufacturers and prices

In fact, “Sabre” is an electric hacksaw, which appeared back in 1927 (of course, not in the same form as now). Designed for cutting wood and some metal materials, which it copes with perfectly.

The tool’s narrow and long shape allows it to work in the tightest spaces. In addition, when selecting the right blade, “Sabre” saws stone, ceramics, foam blocks, some composites, plastic and glass.

Small sabre saws are great for working in a hanging position.

Sabre saw and jigsaw can be called distant relatives. They are similar in many respects and are at the same time opposites, complementing each other. That’s why many people come to the question: “Which is the better choice??”.

One of the main differences is that the jigsaw allows you to cut oval, round and wavy profiles, while the Sabre is only available rectangular. In addition, the jigsaw produces more accurate cuts, while the rival is a kind of “destroyer”, compensating for sloppiness with speed.

Obviously, both mechanisms have their advantages over each other, so it is wrong to say that one is better than the other.

But when combining these two devices we might get something special. Let’s finally find out how to assemble this indispensable tool by ourselves.

Parts and fixtures required for fabrication

  • A piece of wood 180 x 70 x 45 mm (or possibly a little longer or smaller, depending on the dimensions of the saw and blade).
  • Metal plate designed to connect the jigsaw to the tube.
  • Metal pipe about 12 mm in diameter and 150 mm long (a little longer is possible).
  • Bar for the handle (cylindrical).
  • Two flat wooden pieces to be fastened along the edges of the bar (approximately 140 x 70 and 140 x 50 mm, max thickness of 10 mm).

Assembly procedure

  • Begin by attaching the blade to one side of the tube and the plate to the other, using screws.
  • For fastening to the jigsaw, drill a hole of proper size in the plate.
  • In one of the wooden parts it is necessary to drill a square hole of sufficient size to easily pass through it the blade.
  • Consequently, for the second part it is necessary to make a narrow slot for a saw and to fix on it a roller stop which will contact with a saw.
  • A groove must be cut into the large bar to fit the blade.
  • Using self-tapping screws, fix both parts on the two edges of the bar.
  • Fixing the handle.
  • Fix the plate to the jigsaw with the factory screw.

In this simple way, the jigsaw has been transformed into a sabre saw, which you can start working with.

Advantages and disadvantages

Why make this homemade jigsaw when you can simply insert a longer saw into the jigsaw?? How the effort is justified?

Well, first, even the longest saw of the electric jigsaw is inferior in size to the saw from a saber saw. This conversion gives you the ability to saw thicker objects. Secondly, sawing thick enough bars is simplified by the fact that this product allows you to saw in the downward direction and away from yourself, while the jigsaw, for example, can only forward and away from yourself.

Of course, this homemade jigsaw has some disadvantages. For example, the small amplitude for a rather long “Sabre” blade. The electric jigsaw has a less comfortable handle when used as a conversion.

In any case, if you only need to use this tool occasionally, then it is quite suitable as a worthy substitute for the original, thanks to which you will not have to spend in vain.

As a result we have the equipment, which is not inferior in its work to its real analogue. It will cut fittings and pipes with the same efficiency. It will also serve as an excellent assistant in construction, home decoration and garden and landscaping works.

Sabel saw is a very interesting tool, which allows making not only shaped cuts, but in addition to its basic function of the saw, adding a variety of attachments can be used as a file, brush, etc.п.

This tool is certainly not from the category of indispensable, but it makes some operations much easier and faster.

The fact that you can work with such a small saw even with one hand is an undeniable plus, for example, for pruning garden trees.

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