PVC edge overhang cutter

Features of PVC edge glue selection

Today it is widespread to use hot melt adhesives. This is a very high quality material, then there is special equipment for its use. This is inconvenient if you need to glue the edge to the countertop at home.

Commonly used PVC glue. It perfectly attaches the paper base to the different material. The only disadvantage. it does not tolerate humidity, so it is not used for kitchen tables.

It is optimal to use universal adhesive compositions. They provide a secure attachment, are not afraid of moisture. Curing takes up to four hours, after which the worktop is ready for use. Such compositions are available, most importantly are safe for the body. An example is Kleiberit 501. It is a polyurethane, one-component glue. It is heat, water resistant, can withstand group D4. Curing occurs when exposed to moisture from the air.

edge, overhang, cutter

Edge milling machines

Guarantee 12 months.

Edge trimmer, max. Speed: 33000 rpm, 550 W, 220 V

Electronic speed control

12 months warranty.

edgebanding and saddle bonding, Max. Speed: 35000 rpm, 530 watts, 220 V

Electronic speed adjustment

Warranty 12 months.

edge trimmer, max. RPM: 33000rpm, Working stroke: 35mm, 600W, 220V

Electronic speed adjustment

Guarantee 36 months.

Edgebanding, Max. RPM: 33000 rpm, Working stroke: 35 mm, 600 W, 220 V

Electronic speed adjustment

Guarantee 36 months.

Edgebanding-sawning, max. Speed: 32000 rpm, 550 W, 220 V

Electronic speed adjustment

Guarantee 12 months.

edge-sanding, Max. RPM: 27000 rpm, Stroke: 55mm, 900W, 220V

Electronic adjustment of rotational speed

Guarantee 36 months.

edging-sanding, max. RPM: 30000 rpm, Working stroke: 40 mm, 530 W, 220 V

Guarantee 12 months.

edging-sanding, max. RPM: 30000 rpm, Stroke: 30 mm, 710 W, 220 V

Electronic speed adjustment

12 Months warranty.

Edgebanding, Max. RPM: 34000 rpm, 590 W, 220 V

Electronic speed control

Guarantee 36 months.

edge trimmer, max. Speed: 7000 rpm, 18 V, Li-Ion

Electronic speed adjustment

Guarantee 36 months.

Edge-sawning, max. Speed: 7000 rpm, 18 V, Li-Ion

Electronic speed adjustment

Guarantee 36 months.

Edge-sanding, max. RPM: 30000 rpm, Stroke: 40 mm, 470 W, 220 V

Electronic speed adjustment: 13000 rpm

Guarantee 12 months.

Edgebanding and sawing, Max. RPM: 13000 rpm, 12 V, Li-Ion

Electronic speed adjustment

Guarantee 36 months.

Edge-sawning, max. RPM: 13000 rpm, 12 V, Li-Ion

Electronic speed adjustment

Guarantee 36 months.

Edgebanding, max. RPM: 13000 rpm, 12 V, Li-Ion

Electronic speed control

36 Months warranty.

Edge-sawning, Max. RPM: 13000 rpm, 12 V, Li-Ion

Electronic speed adjustment

Guarantee 36 months.

edge-sanding, max. Speed: 27000 rpm, Working stroke: 55 mm, 900 W, 220 V

Electronic speed adjustment

36 Months warranty.

edge trimmer, Max. RPM: 33000rpm, 600W, 220V

Electronic speed adjustment

Guarantee 36 months.

edging-sanding, max. RPM: 33000 rpm, 600 W, 220 V

Electronic speed adjustment

Guarantee 36 months.

Saddlefoot edge trimmer, max. RPM: 30000 rpm, Stroke: 40 mm, 18 V, Li-Ion

Electronic speed adjustment

Guarantee 12 months.

edge trimmer, max. RPM: 30000 rpm, Working stroke of the cutter: 40 mm, 18 V, Li-Ion

Electronic speed control

Guarantee 12 months.

Edgebanding and sintering, Max. RPM: 33000 rpm, Stroke: 35mm, 600W, 220V

Electronic speed adjustment

36 Months warranty.

Edge-sawning, Max. RPM: 33000rpm, Power Cutter Stroke: 35mm, 600W, 220V

Electronic speed control

Guarantee 36 months.

Saddlefoot, Max. Speed: 33000 rpm, 550 W, 220 V

electronic speed adjustment

12 Months warranty.

Portable Woodworking PVC Edge Trimmer

Edge-sewing, Max. RPM: 26000rpm, Working stroke: 9mm, 720W, 220V

Electronic speed control

Edge-sanding, max. RPM: 26000 rpm, Stroke: 14mm, 720W, 220V

Electronic speed control

Saddle saddle, max. RPM: 28000 rpm, 450 W, 220 V

Electronic speed adjustment

Trim and saddle saddle, max. Speed: 28000 rpm, 450 W, 220 V

Electronic speed adjustment

Edge overhang remover. The secrets of applying PVC edges at the edgebanding stage

It is a well-known fact that often occurs in edgebanding. is the melting of the PVC edges, especially for edges up to 1 mm thick.

There is a problem of wavy edges of 2 mm thickness after scraping, edge delamination from the part, 0.4 mm edge bumpiness, whitish edges and many more problems.

To understand the cause of each case is deeper than just blaming it on the quality of the edges.

So, first we should consider the process of edging. namely the causes of scrap at this stage in detail, we are talking about using exclusively PVC edges.

Regardless of the type of machine, gluing the edges is carried out with glue. melt.

The possibility of defects at this stage is very high. To avoid problems it is necessary to:

Make the most suitable settings by trial and error

Choose the right melt adhesive, taking into account the type of machine and the working temperature

Take into account the parameters Laminated chipboard (moisture, looseness)

If you use and feed rate 2. 5 m/min, it is necessary to apply a more heat-resistant edge, and it is necessary to take into account that allowable temperatures, declared by suppliers of edges decrease if the glue is applied directly on a tape, instead of on a detail. We recommend changing the working temperature of the adhesive bath.

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After gluing the 0.4 mm edges, surface roughness appears:

A very common problem, which is also not always related to the quality of the edges. As a rule, it lies in the wrong choice of glue. Melt.

The fact is that the density of particleboard greatly affects the gluing process, and depending on this parameter, you need to choose the right adhesive. melts. Surface roughness appears with low density chipboard using non-filled melts at the same time.

The problem can be corrected by using a filled adhesive with an increased flow rate. This will not only disappear bumpiness, but also increase the strength of the bonding surfaces.

Gluing results in an uneven surface due to the indentation of the structure of the chipboard

This problem is easily solved. Simply move the additional pressure rollers away.

The seam between the edge and the end of the workpiece is too noticeable.

When gluing PVC edges of 1 mm, 1,8 mm, 2 mm or more thickness it is recommended to use unfilled glue, then the seam will be maximum thin and almost invisible, besides it is necessary to choose carefully the tone of glue for visual blending of glued seam of edges and Laminated chipboard.

Edge fusing on curved workpieces.

This problem is also worth looking at in terms of the type of equipment used and the type of adhesive.

For example, for manual machines, where the workpiece moves around a stationary gluing unit, it is recommended to use melts with a wide temperature range.

For equipment with automatic feed, when the workpiece moves around the adhesive unit at a constant speed of 10. 30 m/min, it is possible to use adhesives with a small temperature range. The use of polyurethane adhesives is recommended when the adhesive unit is manually moved around the product and the adhesive is applied directly to the edgeband.

A wavy edge overhang remains after the overhang has been removed.

This is often a problem if the tool (cutter blades) has become blunt or the rotational speed is not fast enough to ensure even removal.

Increase rotational speed of the cutter and reduce feed rate of the selvedge. The same thing can happen when scraping: A wavy edge occurs if the scraper blade is not sharp enough.

Chips have formed on the edges of the edging.

Chipping on the PVC edge after milling does not indicate that the edge material is very hard or chalked up very high.

They may indicate that the cutter speed is not set correctly and the blades need to be adjusted or sharpened. Both may be a problem at the same time.

To ensure that the edge of the edge is well polished, and to remove all residues of chip, glue, etc., we recommend polishing along the radius with a cloth polishing wheel and applying a release agent to the surface Laminated woodchip board.

We recommend that you do not write off bad edging immediately when you change suppliers.

To make sure that the edging is not suitable, it is necessary to check its use on several modes/machines, check if the set temperature, feed rate, adhesive composition and many others are correct.

Of course the quality of edges first of all influences the veneering process, based on many years of experience in supplying edge bands, we recommend that you choose materials based not only on price, but also on other characteristics.

So, in order not to spoil the product/part at the edging stage it is necessary:

Choose a reliable partner for edge supply

Pay attention to how long the importer works in the market

How many suppliers/factories does the importer have (to avoid differences in quality from batch to batch).

We offer a solution to your problems at the edging stage.

You can use “de luxe” edging without readjusting equipment, save without loss of quality by using “STANDARD” PVC edging.

We are happy to solve any problems that may arise, and in the case of color substitutions in the stock program / production, accept full refunds.

We would be glad to become not just a supplier of edging materials for you, but a reliable partner who is committed to helping you develop your business.

Edging is a basic stage in the process of making cabinet furniture of board materials. This article showed you the easiest way to edge trim. By hand, using common household tools. There are highly specialized tools designed for edging, which can make the work of the furniture maker a lot easier and faster.

WEGOMA KG94 Edging tool for end trimming.

The tool allows you to quickly and accurately trim the end of melamine, PVC or ABS edging up to 1.2 mm thick with a width of up to 54 mm with one press.

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KG94 made of solid plastic, with two individually removable blades which work like scissors. If necessary, the blades can be replaced with new ones or resharpened. Fixed blade is adjustable in pitch and angle, allowing a minimum, even gap between the cutting edges of the blades for a high quality cut.

Photo of the KG94 trimmer from different angles.

Lever and blade operation.

KG94 trimmer installed on the workpiece. Press the lever to trim.

KG94 Trimmer during trimming. The lever is partially depressed.

Edging trimmed with tool KG94 In the photo, the yellow. Melamine edgebanding, Wenge. ABS.

If the adjoining edge of the part has a glued edge, sometimes a small amount of glue remains after trimming, which can easily be removed by solvent or mechanical means.

WEGOMA AU93 longitudinal edge trimming tool.

The tool is designed for double-sided longitudinal trimming of edges up to 0,5 mm thick and up to 40 mm wide. Two blades work at each overhang: the main blade cuts the overhang flush with the workpiece surface; the other blade removes the overhang. It angularly chamfers the edge and/or corrects possible malfunctions of the first blade.

The AU93 is structurally composed of two mirrored plastic elements. The half-shells are connected to each other through two guide bushes with springs inside. Each half body has three removable, adjustable knives that allow you to work on either side of the tool, or adjust the sides for different thicknesses of edging materials. The main double blade has an overhang setting that fits the workpiece’s. Two additional chamfering knives are adjustable in their outreach.

Photos of the AU93 trimmer from different sides.

Exploded longitudinal trimmer. The smaller the edge width, the more the springs have to be compressed. When working with laminated chipboard up to 18 mm thick, it makes sense to put weaker springs, or to remove them altogether.

Half body. The adjustment screw of the main blade can be seen.

Adjusting screw of one of the additional blades.

New knife set for AU93. A similar set is available for the end trimmer KG94.

Minimum possible workpiece thickness is 14 mm.

WEGOMA AU93 in operation. Melamine (yellow) and ABS (Wenge) edging.

Melamine and ABS edges cut to length.

Based on the application of these WEGOMA tools in the production of cabinet furniture made of laminated chipboard, the following conclusions can be drawn.

WEGOMA end trimmer KG94. A tool that is versatile, useful and necessary. It can be safely recommended to any furniture maker who is still using a knife. Trimmer works equally well with melamine, PVC and ABS edging as well as with HPL plastic used for edging kitchen countertops. With sharp and adjusted knives the cut is perfect or close to perfect, needing only a light sanding with an emery board.

The WEGOMA AU93 longitudinal edge trimmer does not always produce perfect results in practice. When working with melamine edges the tool often leaves a little-noticeable, but tactile step, which should always be sanded down. Adjustment of the main trimmer blades did not lead to the proper result. The step problem is virtually eliminated with ABS edging. Additional blades do not justify themselves at all, they work with varying success, depending on the force the half shells exert on the material and the point of application of this force. An important advantage of the longitudinal edge trimmer AU93 is that it allows you to work comfortably with long, bulky parts in every spatial position.

Though it worked well, but there was a minimal play in the soleplate (no more than 0.3-0.5 mm), which in such a delicate matter as removal of overhangs sometimes played a cruel joke with me.

Just then I got in a pawnshop edger Makita 3707 for only 2500 p, so I just could not pass by. It didn’t have a special edge base to remove the overhangs, nor did the rest of the kit, so it quite traditionally required a rework. That is, forming a “step”.

To make this step this time I used a piece of 8 mm Plexiglas, which I found in the trash)). It used to be a chair, now it’s a cutter (now I regret that I didn’t get all the big pieces together). The marking is made with a sharp awl.

It is perfectly sawed on a table saw. That is, we give it a rectangular shape.

Smoothing the edges of the cut with a belt sander.

On the end, adjoining to the mill form a trapezoid. I should have made a triangle to be able to handle any inside radius, but then the rigidity of the sole would suffer, so I figured that small radii are rare and did not bother.

Having attached it to the bottom, we mark and drill fastening holes. Lower them to hide the screw heads. This point we check separately so that nothing protrudes.

Fixing the part to the sole (in all available technological holes).

Held in the hands. Not very handy. I missed the handle on the sole. I used the handle of my router as a nut.which was used as a. The nut is hammered in.

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The nut also had to be hidden. For this, with a 25 mm Forstner cutter I drilled a 2 mm deep recess.

Drilled four holes in it for the nut’s tabs. I don’t see it very well in the picture.). Nut protruded from the back side, and the length of the screw was excessive, so cut from scrap and glued on the glue lining under the handle. It turned out not as neat as it was supposed to be, but what the heck.

The handle also had to be supplemented with a flat nut (from an Ikeev table)

We got such a pretty rigid construction.

Disadvantages, it is not deprived (about the “angle” I have already written. ) The aesthetic component also suffered. It would still have to, of course, trowel right angles and edges, I think in the near future, this will do, and then “night fell on the garage did not have time)))))

I’m about to do a series of test work. If it does not play like the previous one, I leave it without changes. If I don’t like it, I’ll make a double layer sole. The first layer will be on the entire sole, and the second will screw on the bottom, sharpening the tip at the same time. It’s safer that way.

The machine for removal of overhangs of edging material is intended for removal of overhangs of edging material applied by a manual way or on edgebanding machines without the milling unit, on one side and from an end (overhangs a corner). Overhang removal is performed by a single cutter driven by a single electric motor. The running-in roller matches the diameter of the cutter. The cutter fits the contour of the workpiece with the guide roller. Cushioning system prevents the cutter from falling down after the milling cycle. The blowing system prevents chips from accumulating on the workpiece.

Designed for double-sided milling of overlapping edge materials in one pass, applied by hand or on edgebanding machines without a milling unit. Workpiece feeder. manual. Textolite worktable with plastic guides. High-frequency milling unit spindles. Fine-tuning of the upper milling unit. Upper and lower roller clamp. Upper milling unit clamping device. Central copy clamp. Machine control panel.

The copying machine BOBR 1 is a manual machine equipped with a contour milling unit for contour milling of corners of freely shaped workpieces. Designed for small production runs or as an extension of a larger facility.

BOBR cutter clamping unit 3.1 is a semi-automatic machine. This machine is designed for edge trimming of edge materials in small production or as a supplement to a larger production facility, where edge trimming of the workpieces is required. Trimming is possible on workpieces that differ from the traditional right angle of 90°-from 36°-160°, t. е. Both sharp and obtuse angles.

BOBR 4 milling machine.1 intended for removal of overhangs of edging materials along the plate in conditions of small production or as a supplement to large production, where it is necessary to remove the overhangs on special workpieces. Main strengths of the machine are its simplicity and cost effectiveness, thanks to the high frequency cutter motor with rotation speed of 32 000 rpm. The machine is equipped with a r=2 mm burr.

Wood groove cutter

In order to make an indentation of the desired width and depth in the wood, a special type of tool is used. a groove cutter.

The bit has a working edge not only on the lateral surfaces, but also on the end face. Thanks to this, the tool is able to select grooves not only on the edge, but also in any place. Additional attachments such as templates, rails, and stops are commonly used with the cutter.

Such equipment is capable of performing the following operations:

  • Select a groove in a wooden part for subsequent connection of structural elements;
  • Create dovetail joints;
  • make a recess for tenon joints.

Dovetail cutter

The dovetail cutter is designed to make a single-name joint, which is considered very strong. Parts are pushed one into another and can only be separated by pulling them apart.

Dovetail milling cutters are used in furniture making to produce box joints or trapezoidal slots for cross beams.

The dovetail dovetail cutter, which you can buy at an attractive price on our website, is indispensable for the manufacture of cabinet furniture or the performance of restoration work.

Groove shaping cutter

Groove type router bits for wood can be of different shapes and can be supplemented with bearings. The nozzles are used for slotting of complex shapes. With its help, you can also perform decorative processing of joinery. The cutter is able not only to select the material, but also to process the plane in a recess (e.g., when making a tray). Using the template also allows you to perform threading work.

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