How to remove a drill bit from an electric screwdriver

Any model of Metabo, Interskol, Hitachi, DeWALT and other electric screwdrivers can jam the clamping device. The bit can get stuck for a number of reasons, one of which is the use of the largest sized drill bit. Chuck jaws have to be pushed to the limit. and then there is no way to squeeze them. If they are not squeezed together evenly, they cannot be released to pull out the jammed drill bit or bit.

The jaws get jammed, the bit can get jammed because of free movement during clenching and unclenching. This happens if the shaped parts of the cams get caught underneath:

When these situations occur, it is not possible to operate the tool, even if it is in good working order. You can try to fix it by yourself or if you can’t, you can call a specialist. Almost all screwdriver models are the same, so the ways to remove a jammed bit are the same.

The first thing to do is to add some grease to the jammed chuck to make it reopen. WD-40 grease is excellent for this purpose. Pour enough of it so that the fluid flows over each jaw. Leave the grease in for 15 minutes. after carefully rubbing the cams through a cloth. often than not, after such a procedure, the problem can be solved. But in case the chuck has not loosened, you can warm it up a little with a hair dryer.

Some people use adjustable wrenches to remove the bit. After the chuck is lubricated, one clamp the base, the other should gently twist its upper part. As soon as it is possible to get the stuck bit out, the electric screwdriver must be cleaned.

For convenience, the bit is magnetized

What to do if the drill bit is stuck

The chuck often becomes jammed. This can happen if the bitmaker inserts the biggest possible size drill bit. Pulling the chuck jaws as far apart as possible. It is not possible to squeeze them afterwards. The jammed drill bit won’t come out because the jaws can’t be unclamped because they are unevenly pressed. Jaws become jammed because they cannot move freely when clamped and unclamped. This happens because scale, shavings, debris have accumulated under the shaped parts of the cams.

Part of the tooling, if it falls apart, remains in the chuck, the drill stuck because of the mismatch of the shank and chuck clamping mechanism. Even an operable electric screwdriver cannot be used in such situations. It is possible to fix the problem yourself, but if you do not have the knowledge and experience it is worth to apply to a service center to specialists.

For all causes of jamming, first fill the inside of the chuck with a multipurpose grease such as WD-40 or machine oil. Allow it to rest for 15 minutes.

The most proven way to get a jammed item out is by tapping on the cams. The free end of the drill bit is clamped in a vice, a wooden plank is put against the chuck and the tapping is carried out through it.

Thanks to these manipulations, the chuck will loosen the grip, and the drill can be taken out. If necessary, after the grease is applied, warm it up a little with a hair dryer. The grease will penetrate deep into the place where the chuck and drill bit come into contact. And then it can be extracted.

The problem with the bit jamming is eliminated with 2 adjustable wrenches. One squeeze the base of the chuck, the second should try to unscrew it, gently rotating the upper part. To avoid damaging anything, it is advised to use soft, thin, but thick pads.

In some situations, in order to open the chuck, it can be left to cool down. That should be enough. The cams will release the drill bit, which is then easily removed.

there is one more way. to completely immerse the electric screwdriver for 1 hour in oil or vegetable oil.

How to change a drill bit on a cordless drill how-to video instructions

There are several ways to get the drill out of an electric screwdriver

How to Get the Drill Out of an Electric Screwdriver

The design of an electric screwdriver

What is an electric screwdriver? This is basically the same drill, but the electric screwdriver differs from it in that it has the lowest chuck speed and, immediately, a higher torque.

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Another difference is that while a drill has a smooth rotation speed, an electric screwdriver usually has a “fixed” chuck rotation speed. This is caused by the screwdriver’s “slipping” chuck function: when the screwdriver is tight, the chuck stops turning, although the engine is still running. This feature prevents the slots from tearing or even “driving” the screw in.

Different speeds are available for certain jobs and materials and a “drilling” mode. Just like a drill, an electric screwdriver has a reverse function. Features of the electric wrench design allows them to do a wide range of works: screwing and unscrewing screws and rivets, screws and nuts, drilling of soft materials.

Implementation of the electric wrench, for example, in the manufacture of drywall partitions or when assembling furniture, increases the speed of the work with a good return. Therefore, an electric wrench really is considered the most common tool in the kit at least any master.

The designs of all wrenches are about the same. They are quite light and have a “pistol grip” designed for one-handed operation.

YouTube How to Properly Insert a Bit into an Electric Screwdriver?

The start button is designed so that you can regulate the speed of rotation by pushing.

The most important element of an electric screwdriver is its power supply. If the drills are available in modifications both powered from the network and in the autonomous (battery) version, the screwdrivers, due to the peculiarities of implementation, there are almost only cordless. The battery is the most voluminous and the most expensive part of an electric screwdriver.

Household screwdrivers are usually equipped with nickel-cadmium batteries (designated “Ni-Cd”) and more expensive professional models with lithium-ion (“Li-Ion”) batteries. Their difference is that the nickel-cadmium battery has the shortest life (about 1000 recharges), also have one unpleasant feature: if the battery is little discharged, the next charge its capacity is miniaturized.

But whatever the battery, its capacity is limited by the weight of the tool. Therefore, even the most expensive models can operate without interruption for less than some time. Some domestic manufacturers have solved this problem by the introduction of an electric screwdriver

The second spare battery. But it makes the price of the tool much higher. Charging the battery from an ordinary mains. The charging speed is again depending on the model and varies from 2-3 to 6 hours, although in some models of wrenches provides a “fast” charging for 10-15 minutes.

How to use

It is not difficult to work with an electric screwdriver. In the jaws of the chuck clamp the necessary accessory at work (“bit”, either a wrench or a drill), and, with some force pressed on the electric screwdriver, pressing the button makes the rotation of the chuck. If you have to unscrew a screwdriver or remove a drill bit, you must use “reverse”. During work, it is necessary to observe a few rules:

  • Before you work with an electric screwdriver, charge it one hundred percent. At the same time, strictly follow the requirements of the annotation in the charging time. “overcharging” the battery in the charger reduces its service life.
  • During operation, always choose the correct mode “screwing” or “drilling”. so you protect the engine and gearbox of an electric screwdriver from damage.

Remember that an electric screwdriver is not designed to drill in stone or concrete.

  • Try not to drop the electric screwdriver. it’s quite a fragile tool.
  • Keep your electric screwdriver clean. remember that small dust and particles of dirt act as an abrasive in the rubbing parts, and elements of the electric screwdriver fails more quickly.
  • Now you have a general idea of what an electric screwdriver is and how to work an electric screwdriver. It’s time to take the tool in hand and create!

How to help out a quick-clamp chuck

Electric screwdrivers, drills, and rotary screwdrivers usually have quick-action chucks. They don’t have a rotating sleeve, they have a spring ring that holds the tool. Craftsmen at home offer two ways to release the drill bit or drill:

  • Remove the upper o-ring, pull the chuck down, use a wire and screwdriver to pry up the lugs, stretch it, and then lift it up. Then grasp the bit with pliers or pliers and by swinging or twisting pull it out.
  • Remove the raster (the tube that leads to the chuck). this is to make the end of the drill accessible. Use a regular drill and a metal drill bit (cobalt or diamond) to re-drill the tip. The auger will then come out of the chuck easily. This way is almost the only one for peorators and impact drills, which literally flattened, riveted the tip of the drill.

It is possible to take a spare tool (a good drill or a rotary tool) and drill a hole near the place where the drill is stuck. Then, by loosening the stuck drill, carefully pull out the drill, taking care not to break it. 3. If the first two methods didn’t help, it is worth using a gas wrench.

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You can do it this way: You put metal bolt (drill shank of suitable diameter will do) in the drill chuck hole and use slotted screwdriver “on the lever” to tighten the chuck. To be sure, move it to the next hole and repeat the action. You can open the chuck in the same way.

How to unscrew the inner hexagon with a torn edge

To unscrew a bolt connection with a through hole, you can use a file. With it, the hexagonal hardware is bored to the next size and pushed out with a wrench.

The second method. use a torx. They can punch in new splines and use the hex again, but you can only unscrew it with a sprocket.

Also, before unscrewing the broken hexagon, you can cut off the inner axis of the hex clasp under the screwdriver and unscrew. With this method it is not always convenient to get to the fastener, sometimes its location does not allow the use of a screwdriver.

The first mandatory step! Unscrewing the fixing screw

The first, mandatory, step in removing the chuck from most household screwdrivers is to unscrew the fixing screw located at the end of the spindle between the cams. This fastener is designed to prevent the quick-clamping unit from unintentionally “screwing” itself when working with a load in reverse (counterclockwise) mode.

For example, when unscrewing old fasteners when it is necessary to increase the torque. In this case, the chuck can remain stationary, fixed with the bit in the work surface, and the spindle will rotate “left” (counterclockwise) and unscrew itself from the screwdriver fastener unit.

To avoid such situations, manufacturers use a test screw with “left” thread. It is the screw that must be removed first of all by carrying out the following steps:

  • Spread the cams so that the tip of the screwdriver can pass freely between them.
  • Unscrew the screw by turning to the right because it has a “left-hand” thread.

Warning! Grooves on the screw heads can be of different sizes and shapes (straight or cross-shaped). It is therefore necessary to have screwdrivers with different tips.

Unscrewing the quick-action chuck from the screwdriver’s spindle After the “left-hand thread” retaining screw has been removed from the end of the spindle, the quick-action chuck can be removed from the screwdriver.

Because the clearance between the socket and the housing is only a few millimeters, it is not possible to lock the spindle with a vice or pipe wrench. There are therefore several other ways to remove the chuck.

How to Change a Drill Bit | Rockler Skill Builders

Hold the chuck in place with your hand

The easiest way is to hold the chuck by hand. To do this, carry out the following steps:

  • Put a glove on the hand that will be holding the chuck.
  • Set the torque control to the maximum setting or set the screwdriver to drill mode.
  • Make sure that the retaining screw is unscrewed from the end of the spindle.
  • Reduce the chuck jaws to a minimum clearance.
  • Hold the chuck with one hand, protected by a glove, and start the screwdriver turning in the reverse direction (counterclockwise). While the cams will separate, the electric motor will gain speed, and at the moment of their full opening there will be a peculiar blow, which should move the threaded joint. It is now no problem to unscrew the cartridge.

Attention! This method is not safe! It is forbidden to use it if at least one point is confirmed:

  • Not wearing gloves.
  • The screwdriver has a power output of more than 500 watts.
  • Lack of confidence in one’s own abilities.
  • Lack of good physical fitness (teenagers, women, old people).

If this method is not suitable for the above prohibited reasons or is unsuccessful, you must apply the following.

With L-shaped tool

This method is quite simple and safe and is therefore a priority. Perform the actions in the following sequence:

  • Make sure that the retaining screw has been removed from the end of the spindle.
  • Clamp the L-shaped tool in the jaws. A hexagonal wrench is best.
  • Set the torque control to its maximum value or set it to drill mode.
  • Switch the direction of rotation of the spindle to reverse (counterclockwise).
  • Start the motor and allow it to reach full speed.
  • Bring the rotating L-shaped tool between the cams to the rigid stop. For example, a locksmith’s vise, a gymnastic kettlebell, a bench scale
  • At the moment the fixed L-shaped tool is struck, the chuck is unscrewed from its spindle quickly.

Attention! The chuck unscrews very quickly, in less than a second. It is therefore necessary to ensure that it falls from a minimum height, i.e., the stop on which the L-shaped instrument will strike should be as close to the floor as possible.

The second variant of this method is also possible:

  • After unscrewing the screw and fastening the cut wrench (three-, four-, five-, six-sided) between the jaws, hold the screwdriver in one hand and use the other hand to hit the shoulder of the protruding tool with a hammer (mallet), so that the rotation is counterclockwise.
  • Having “ripped” the cartridge out of place in this way, you can continue to unscrew it by hand.
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This kind of unscrewing is especially effective if there is no voltage in the network (mains screwdriver), if the battery is flat or if the power tool is out of order.

Heavy case

Well, it also happens that the chuck does not want to unscrew, and thus the drill bit will not be pulled out of it either. It should not occur in serviceable chucks, therefore if the chuck will not unscrew under any circumstances, this is an indication that it is defective.

Usually this does not happen abruptly. the chuck begins to jam before it clamps so that it then does not unfold.

In such a situation, you can resort to two ways. We want to mention at once that the chuck should be replaced afterwards. In this case, the drill bit should be taken out actually in order to save this very drill bit, well, as well as to make it possible to remove the defective chuck from the electric screwdriver. You can’t do that with a stuck drill bit.

    The first way is humane enough. You have to clamp the drill bit in a vice and try to turn the whole electric screwdriver around it. You can spray the chuck with WD-40 to make it easier. You can only turn the whole electric screwdriver with a chuck if the construction of the chuck is rigidly connected to the electric screwdriver and you can’t turn it other than by pressing the start button. However, not all models have this feature, so you can turn the chuck with a gas wrench. the plastic part of it will be damaged in the process. If the drill bit gives way, you rotate the chuck back and forth and gradually pull it away from the drill bit.

These are the ways to get the drill out of an electric screwdriver. If you have the second case, I’m sorry, but I don’t know a more humane way and I don’t think there is one. At least that is how I got the drill bit. And that’s the end of the article. see you later!

A screwdriver is often a substitute for a regular screwdriver. Many models have a drilling function. In each case it is necessary to choose the right tool and use it correctly in order not to damage the tool and fasteners.

In order to unscrew a chuck that is fixed with a fixing screw, the first thing to do is to unclamp the cams as much as possible. Then it is necessary to twist the screw clockwise. Place wrench in cams and turn sharply counter-clockwise. Then the chuck can be unscrewed and pulled out.

To change the chuck with Morse taper fixation you need a hammer to tap the shank out of the socket. If it does not help, then the electric screwdriver must be disassembled, take out the shaft with the gear and chuck. Then unscrew the clamping cylinder using a pipe wrench. Not often, but it happens that there are notches on the sleeves for wrenches. In this case it becomes much easier to do the job.

If chuck cylinder is fixed to the spindle with the help of threads, then to unscrew the threaded fastener you should find hexagonal key in the form of letter “G” (10 mm). Insert the short part of the clip into the cylinder. It has to be clamped securely with the cams. turn the electric screwdriver on at a low speed and immediately turn it off. The part of the hexagon that is free should bump against the support. This will loosen the threaded fastener, the clamping cylinder is easily removed from the spindle.

It may happen that all these methods will not give a positive result. Disassembly of the power tool will help to correct the situation. The drill and electric screwdriver can be disassembled if care is not taken when carrying out maintenance. The tool can jam for many reasons, including incorrect operation. Don’t forget to clean the clamp. an electric screwdriver in the process of work should rest after 15 minutes of active use. Then you won’t have to eliminate the unpleasant consequences of careless operation.

There are several ways to remove the chuck, it all depends on the situation

How To Change a Drill Bit


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