How to rebuild cultivator kps 4 2

Working principle of “KPS-4” cultivator

The operator lowers the tines into the working position after entering the field via the hydraulic system. Because the tines are positioned at a certain crumbling angle, as well as under the influence of the massive weight of the machine and its speed, they enter the soil to the required depth. The blades of the tines cut and crush the stalks and roots of the weeds.

The soil from the upper soil layer rises upward on the tines and falls from them, crumbling into small lumps that are evenly distributed on the surface of the field, leveling it. In order to intensify this effect of breaking the soil into small lumps and leveling the surface, the “KPS-4” cultivator is equipped with tooth harrows.

The working depth is set on the cultivator by the support wheels. When the wheels are raised the working depth is increased and vice versa. Lifting and lowering of the wheels is carried out by means of the adjustment mechanism. The cultivator tools. tines. are arranged in a staggered arrangement. The tips of the rear tines should overlap the front tine tips by 7 cm on each side in order to kill the root system of the weeds. Uniform working depth can be adjusted by adjusting the spring on the folding boom. If the spring is compressed, the share depth is increased. Changing the position of the tine on the tine arm: Release the ladder and move the tine arm.

Several trailed cultivators can be hitched together to form a large wide implement for use with 3 to 5 tractor classes. And the hinged version of cultivator KPS-4 has been developed specially for cultivation of especially heavy and stony soils. This version is equipped with reinforced tines with spring guards.

Principle of operation and maintenance

Always set and adjust the cultivator before starting to use it. If this is not its primary operation, it is necessary to clean the device from dirt and organic fragments. Then check the presence and condition of all necessary parts and whether anything needs to be reinforced or retightened, such as the oil seals on the wheel hub. If necessary, defective parts must be replaced with new ones. The flat wheels are inflated and the bearings are additionally lubricated.

cultivator

The machine has to be adjusted on a flat surface. Under the wheels during this process it is necessary to put a padding, which is 2 or 3 centimetres shallower than the depth by which the wheels are lowered. It is important to keep both wheels at the same height for accurate adjustment and further operation. A 350 millimeter thick plate is also placed underneath, to which is added the value used for the wheel spacers. In the next step the working units are adjusted to the desired working depth. At this time, the moving device is prepared, after which the two components are combined.

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The actual working process of the KPS steam cultivator is as follows: the moving device with the attached cultivator drives into the cultivated area. The frame is lowered in such a way that the tines penetrate the soil to the desired depth. During this process the stems and roots of the weeds are cut by the sharp part of the tines.

The clods that are on the surface are pushed upward by the tines and then broken down into smaller fragments as they fall down. This creates an even layer of earth on the surface. Sometimes for more intensive soil crumbling, the general scheme is supplemented with the operation of tooth harrows placed on the cultivator. Incidentally, the size of how deep the tines plunge, you can change with the support wheels. When the latter are lifted, the impact deepens, and when they are lowered, it decreases. Whether or not the machining is uniform is determined by interacting with the spring on the boom. Compressing it increases the working depth, and relaxing it decreases the working depth.

It is important to note that the cultivation itself is first carried out across the main tillage, and then perpendicular to the previous pass. The device generally moves by performing shuttle movements. After finishing the treatment of the main passes, it is necessary to pay attention and treat the turning areas of the plot.

cultivator

Maintenance and repair

Before setting off, set the machine down on a firm, level surface to allow the operator to adjust the working elements. Under the wheels, wooden or metal strips 20-30 mm lower than the expected working depth are placed. The difference simulates the driving depth of the rollers. Do not use spacers of different heights under the left and right side wheels. A 350 mm thick beam is placed underneath the frame, adding the working depth and subtracting the wheels’ drawdown into the ground.

Then the position of the frame is adjusted using screw mechanisms. The correct positioning of the long tine tips on the tine plates is good with the tine plates resting on the base plate. Correcting the position of the shortened and single sided ridges is then possible by repositioning the working axle.

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Maintenance involves regular cleaning of the machine from buildup of dirt that can cause corrosion of the steel elements. Rusted areas of the frame are cleaned to metal, primed and painted. If the tool is bent, it can be straightened out; if the original configuration cannot be restored, it is recommended to replace the assemblies. Hydraulic lines are checked visually, in case of leakage replacement of hoses or sealing rings is required. Cylinder rods must not be soiled as to cause damage to the sleeves.

If any bends or tears are detected in welded seams on frame, cultivator operation is to be stopped. Have repairs repaired by a specialist workshop fitted with measuring equipment. Improper repair may cause misalignment of parts and poor quality welds that will fail when the proper force is applied.

Popular manufacturer’s models

KPS cultivators have specifications that allow using as a tractor wheel tractors such as MTZ-80/82 or K-150, as well as the crawler tractors DT-75 or T-150.

The factory provides the equipment with additional harrows that allow additional levelling of the soil surface and removal of harmful plants.

Variable width of working area (value in meters is shown in the model index).

The system KPS-4 provides processing of the bar width of 3.9 m, adjustable tines crush the soil to a depth of 120 mm. For towing unit it is recommended to use a wheel tractor of traction class 1,4-2,0 t. Frame design allows connection of 2 machines into one unit with larger working area. The rigidity of the design allows you to work in the field at speeds up to 12 km/h. Cultivator KPS-4G includes gear-type harrows BZSS-1 and devices for hitching working elements, as well as ripper or lancet tines.

KPS-5 cultivator differs in application of the wheels positioned closer to the axis of symmetry. For the frame construction, a rectangular tube is used, steel sheet reinforcements are provided. The hinges of the harrow mounting have been additionally reinforced and metal strips with enlarged cross section have been used. For towing it is used a tractor with 2 tons of pulling force, equipped with a hydraulic system with an outlet on the rear part of the body and a spool valve.

KPS-6 cultivator is based on a metal frame with side wheels equipped with a position adjustment mechanism. Soil is tilled with harrow and additional pipe for leveling the soil layer. Optional device for flaking grass stalks after harvesting. Optionally available with a strengthened design to enable tillage of hard or virgin soil (Y version).

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Frame mounted hydraulic cylinders, hoses with quick couplings are routed to trailed implement. Working area is 6 m, to tow the machine requires a wheeled or tracked tractor equipped with a diesel engine rated at least 120 l.с. The design of the agricultural machine allows operating speeds in the range of 8-14 km / h, during transport it is possible to accelerate to 20-25 km / h.

The equipment is equipped with a frame, assembled from longitudinal and transverse links. For the construction steel tube is used, the parts are connected by arc welding with additional braces (to increase rigidity). For soil cultivation an adjustable spring-suspended harrow is used, the wheels are placed on the side edges of the machine. For leveling the soil surface a roller made of steel tube is used.

Пружинные бороны на культиватор КПС 4,2 /Spring harrows on the cultivator of KPS 4,2

Trailed cultivator KPS-8 has a working width of 8 m and its working depth can be adjusted with a screw mechanism within the range of 20-100 mm. To improve quality of treatment working bodies are overlapped by 50 mm. The machine has a curb weight of 2800 kg, for towing it requires a wheeled tractor equipped with a power unit of 160 liters.с. and above.

Cultivator KPS-9 is designed for tillage before sowing crops. Equipment design includes a center section and hinged side elements that expand the work area. On the central part there are 2 wheels with pneumatic tires, the side elements are equipped with additional wheels. The design uses tines with overlapping working zones, which provides improved tillage and eliminates clogging of working elements by plant material.

The equipment is equipped with tine blocks mounted on a spring platform with the ability to change the angle of installation. The use of springs allows the machine to copy the terrain relief when moving. To adjust the working depth a worm mechanism with a reference dial is used. The machine allows to work a strip width of 9 m, the towing requires a tractor with a pulling force of 3 tons and more.

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